Shop Lay Flat Pouches
Clear Window Pouches
Showcases the quality of your product and builds consumer trust in your brand.
No Window Pouches
Utilize the maximum surface area for high-impact branding and product info.
Shop All Lay Flat
Shop hundreds of available lay flat pouch sizes, features and configurations.
Lay Flat Pouch Digital Printing
ePac helps brands at every stage of growth. From startup test runs to large-scale production, our digital printing technology delivers professional-grade lay flat packaging without high upfront costs or long lead times.
Why Lay Flat Pouches Are the Right Choice
Leave outdated labels and bulky packaging behind. Fully customizable, high-quality printed lay flat pouches give your product the premium presentation it deserves. Sleek, modern, and designed to capture attention, these pouches are the perfect blend of functionality and style.
The Advantages of Custom Lay Flat Pouch Packaging From ePac
You need packaging that runs clean, seals reliably, and protects product through shipping and use. Our lay flat pouches are engineered for real production schedules and repeatable results.
Lay Flat Pouch Formats For Your Product
Choose the structure that matches your product, fill method, and sales channel. Whether you’re filling by hand or running automated lines, we have a format that works.
Lay Flat Pouch
The classic pillow pouch format. Full print coverage on both faces, heat-sealed edges, and available with or without a window. Ideal for snacks, supplements, and confections.
Lay Flat with Window
Showcases the quality of your product and builds consumer trust. The window can be clear or clouded and positioned anywhere on the face to complement your design.
3 Side Seal
For high-volume producers running form-fill-seal equipment. Rollstock gives you maximum control over pouch dimensions and line speed. Available in 10 business days.
Custom Lay Flat Sizes for Every Product
Our standard 3-side seal lay flat sizes are available for immediate online ordering. For custom dimensions, our packaging experts can work with you directly.
Customize 3SS Online Today
Dimensions (WxH)
3″ W x 4.5″ H
3.5″ W x 4.5″ H
4″ W x 6″ H
5″W x 8″H x 3″G
5″ W x 7″ H
7.5″ W x 9.5″ H
Film Materials Built for Protection & Shelf Life
Select the film that delivers the barrier, print quality, and sustainability your brand requires.
| Film Type | Barrier | Finish Options | Best For |
|---|---|---|---|
| MET PET | Ultra-high | Gloss, Soft Touch Matte | Food, herbs, coffee, nutraceuticals |
| MET BOPP | High | Gloss, Matte | Supplements, powders, dry goods |
| ALOX BOPP | High | Matte | Oxygen- or moisture-sensitive products |
| PE / PE | Medium | Matte, Transparent | Recyclable applications |
| PCR | Variable | Gloss, Matte | Sustainable packaging |
Resealable Closure Options for Lay Flat Pouch Packaging
Add the closure that keeps your product fresh, safe, and easy to use. From child-resistant options to powder-friendly seals, we have a closure for every product category.
Certified Child-Resistant Options
Safety first. Our CR zippers are third-party certified (CFR 16, Part 1700) to keep little hands out of sensitive products. A resealable necessity for herbs, supplements, and edibles.
Easylock by Aplix®
An intuitive, 100% recyclable hook-to-hook closure. It requires no alignment to seal and stays functional even when contaminated by debris. Its audible and tactile feedback ensures a secure, mess-free seal.
Press-To-Close
If you’re selling fruit snacks, crackers, or other products that need to be reclosable, this is an easy way to keep products fresh and customers happy.
Powder-Resistant Zipper
High-barrier structures prevent scent transfer and keep humidity from affecting your product.
Heat Seal (No Zipper)
Seal your lay flat pouch with a heat seal to lock in freshness and keep oxygen out. The clean, minimal format works well for single-serve products and anything sealed at the point of fill.
Finish Options for Lay Flat Pouches
Choose the finish that defines your brand’s look and feel. Each finish offers unique benefits that enhance your packaging’s aesthetic and durability on and off the shelf.
Gloss Finish
Adds a shiny, vibrant look that makes colors pop and grabs attention, perfect for dynamic, bold branding.
Matte Finish
Delivers a smooth, non-reflective look that reduces glare, reads clearly in photos, and gives a modern, premium vibe.
Soft Touch Finish
Adds a velvety, fingerprint-resistant feel that signals luxury, elevates unboxing, and keeps colors rich without shine.
Metallized Effect
Creates a reflective, metallic sheen that boosts depth and perceived value, great for high-impact designs and added light protection.
Features & Benefits of Custom Lay Flat Pouches
Add the functional details that protect your product and make it easy for customers to use.
Technology Driven Packaging
Leveraging digital innovation to streamline your supply chain and engage your customers.
One Network Everywhere
With locations throughout the United States, Canada, the United Kingdom, Europe, Africa, Australia, and the Asia Pacific region, we have the unique opportunity to partner with local and international brands while giving back to the communities we serve.
Digitally Enabled, Connected Packaging
Turn your packaging into a digital experience. With ePac’s unique QR code integration, you can connect directly with customers.
Sustainable Lay Flat Packaging That Protects Flavor & The Planet
ePac offers sustainable packaging options designed to balance performance with environmental responsibility. From recyclable films to post-consumer recycled content, our solutions help brands cut new plastic use, reduce waste, and support a circular economy without compromising product quality.
Recyclable Film Pouches
PE-based films that are Store Drop-off compliant, with high-barrier protection to lock in freshness. Available with How2Recycle labeling guidance.
Post-Consumer Recycled
Made from recycled materials like bottles and milk jugs, verified PCR content reduces virgin plastic use and lowers greenhouse gas emissions.
Our Circular Commitment
Beyond individual films, ePac is building packaging solutions that keep materials in use, reduce waste, and support brand sustainability goals.
Why Choose ePac?
Big Brand Packaging For Brands Of All Sizes
We support every stage of your business lifecycle with flexible, high-quality packaging solutions.
start up
Low MOQs & No Plate Fees
Get professional packaging with minimal risk involved. Perfect for testing markets and launching new products fast.
scale
Just-in-Time Ordering
Eliminate excess inventory and waste. Order across multiple SKUs on demand to keep your supply chain lean and flexible.
global brand
Agility & Customization
Execute short-run campaigns and limited editions effortlessly without disrupting your main production lines.
How To Order Custom Lay Flat Packaging From ePac
Request A Quote
Call us or fill out our quote request form. We’ll get back to you in less than 24 hours.
Approve Artwork
Seamlessly handover your unique packaging design to our pre-press team.
Print & Finish
Our digital printing process removes plate fees and delivers packaging in as little as 15 days.
Packaging On The Way!
Your ePac packaging is on the way, get ready!
Custom Lay Flat Packaging Solutions
Ready to take the next step? Request a personalized quote for your flexible packaging needs and receive a solution tailored to your product.
Lay Flat Pouches for All Products
Ideal for a wide range of products including snacks, processed meats, supplements, confections, and more. Lay flat pouches combine consumer convenience, excellent barrier performance, and maximum print coverage in one flexible format.
This Is How Your Packaging Would Look!
Here are some packaging examples we’ve manufactured for our customers. Check out these stunning designs for flexible packaging below.
Questions About ePac Lay Flat Pouches? We've Got Answers!
What makes our lay flat pouches different?
ePac’s lay flat pouches are made with premium-grade films and ready to ship within 15 business days. Our lay flat pouches are fully-formed pouches that are designed to, you guessed it, lay flat on and off the shelf. Often referred to as a “pillow pouch,” lay flat pouches are ideal for a variety of products including snacks, processed meats like jerky, supplements, and more.
What are the lay flat pouch options?
Our lay flat options include the following:
- High vapor barriers that block moisture, oxygen, and aroma from entering or exiting the package
- Different hang hole options
- Round
- Sombrero
- Transparent or clouded windows
- Metalized films
- Puncture and tear-resistant
- Tear notches
- Closures including:
- Press-to-close zippers
- Certified Child-resistant zippers
- Available in a wide range of sizes
We strive to provide solutions for each person. For custom requests, please contact our team here or by calling us at 844-623-8603.
What are your film structures and material options?
We offer our customers a variety of materials and film structures including:
- Print Substrates PET, Metallized PET, PE, and BOPP
- Finishes available in:
- Traditional Matte
- Soft-touch Matte
- Gloss
- Metallized
- High-barrier and multi-layer sealant films
- Specialty laminate films
- Metalized PET and foil
- Recyclable films
- Vegan films
- Freezer safe and Microwaveable options available
What are the pouch dimensions?
We can create a custom-sized lay flat pouch for your brand, or provide you with our standard sized pouches if you’re unsure of where to begin.
Do you offer recyclable or compostable lay flat pouches?
We do! We’re very proud to offer a recyclable PE pouch that is How2Recycle approved, as well as a Post-Consumer Recycled (PCR) pouch. We are also in the process of developing a compostable pouch that we hope to launch in the very near future.
What is your turnaround time on lay flat pouches?
Once your artwork has been approved, your lay flat pouches will be produced in 15 business days. Same goes for our stand-up pouches. Rollstock takes 10 business days.
Can you bottom fill lay flat pouches?
Yes. In order to avoid messing with zippers and tear notches, our bags are designed to fill from the bottom.