Sachet Packaging Digital Printing
ePac helps brands at every stage of growth. From startup sample runs to large-scale production, our digital printing technology delivers professional-grade sachet packaging without the high upfront costs or long lead times. No plate fees, no over-commitment — just sharp, consistent print on every sachet from the first unit to the last.
Why Choose Custom Printed Sachet Packaging?
Attract new customers and set yourself apart from the competition with high-definition, photo-quality graphics on a format built for convenience and trial. Sachet packaging lets brands show up where full-sized packages cannot — sample kits, gym bags, travel pouches, and point-of-sale displays.
Beyond sampling, sachets are a powerful daily-use format for supplement, beauty, and food service brands. A well-designed sachet communicates freshness, precision, and care — signaling to the consumer that the product inside was handled and portioned with intention. With ePac’s variety of films, finishes, and barrier options, you can create sachet packaging with a one-of-a-kind, attention-grabbing look that performs as well as it presents.
Benefits of Sachet Packaging
Sachets are engineered for products that demand precision, portability, and protection. Here is what sets ePac sachet packaging apart.
Custom Sachet Sizes for Every Product
Sachet dimensions are fully custom and sized to your product’s fill volume, dosage requirements, and format needs. Every sachet order is produced from roll stock and processed via quote — our packaging experts work with you to identify the right width, length, and seal configuration for your specific application. Contact us to request a quote and get recommendations from our team.
Sachet Sizing
Format
Three side seal (3SS), Four side seal (4SS) flat packs, stick packs
Sizing
Fully custom — sized to your fill volume and format needs
Ordering
Turnaround
15 business days after artwork approval
The Best Sachet Packaging Materials
To manufacture an effective sachet, we recommend films that extend product shelf life, preserve barrier integrity, and support your sustainability goals. Our material is designed to fit your specific needs — select the film that delivers the right combination of protection, print quality, and finish for your product.
| Film Type | Barrier | Finish Options | Best For |
|---|---|---|---|
| MET PET | Ultra-high | Gloss, Soft Touch Matte | Supplements, powders, nutraceuticals, coffee |
| MET BOPP | High | Gloss, Matte | Dry goods, confections, single-serve snacks |
| ALOX BOPP | High | Matte | Oxygen- or moisture-sensitive products |
| PE / PE | Medium | Matte, Transparent | Recyclable applications |
| PCR | Variable | Gloss, Matte | Sustainable packaging |
Resealable Closure Options for Sachet Packaging
Add the closure that keeps your product fresh, safe, and easy to use. From child-resistant options to powder-friendly seals, we have a closure for every product category.
Press-To-Close
A standard resealable option for sachets that need to be opened and reclosed between uses. Maintains a reliable seal through repeated openings.
Certified Child-Resistant Options
Safety first. Our CR zippers are third-party certified (CFR 16, Part 1700) to keep little hands out of sensitive products. A resealable necessity for herbs, supplements, and edibles.
Easylock by Aplix®
An intuitive, 100% recyclable hook-to-hook closure. It requires no alignment to seal and stays functional even when contaminated by debris. Its audible and tactile feedback ensures a secure, mess-free seal.
Heat Seal (No Zipper)
Sealed on three or four sides at the point of fill for complete freshness protection. The cleanest format for single-use sachets where reclosure is not required.
Finish Options for Sachet Packaging
Choose the finish that defines your brand’s look and feel. Each option is available across sachet formats and printed at full resolution on both faces of every sachet.
Gloss Finish
Adds a shiny, vibrant look that makes colors pop and grabs attention, perfect for dynamic, bold branding.
Matte Finish
Delivers a smooth, non-reflective look that reduces glare, reads clearly in photos, and gives a modern, premium vibe.
Soft Touch Finish
Adds a velvety, fingerprint-resistant feel that signals luxury, elevates unboxing, and keeps colors rich without shine.
Metallized Effect
Creates a reflective, metallic sheen that boosts depth and perceived value, great for high-impact designs and added light protection.
Technology Driven Packaging
Leveraging digital innovation to streamline your supply chain and engage your customers — even at single-serve scale.
One Network Everywhere
With locations throughout the United States, Canada, the United Kingdom, Europe, Africa, Australia, and the Asia Pacific region, we have the unique opportunity to partner with local and international brands while giving back to the communities we serve.
Digitally Enabled, Connected Packaging
Turn your packaging into a digital experience. With ePac’s unique QR code integration by Scantrust, you can connect directly with customers.
Sustainable Sachet Packaging That Protects Flavor & The Planet
ePac offers sustainable sachet packaging options designed to balance protection and performance with environmental responsibility. From recyclable films to post-consumer recycled content, our solutions help brands reduce new plastic use without compromising the barrier properties that sachets depend on.
Recyclable Film Pouches
PE-based films that are Store Drop-off compliant, with high-barrier protection to maintain product quality. Available with How2Recycle labeling guidance.
Post-Consumer Recycled
Made from recycled materials like bottles and milk jugs, verified PCR content reduces virgin plastic use and lowers greenhouse gas emissions.
Our Circular Commitment
Beyond individual films, ePac is building packaging solutions that keep materials in use, reduce waste, and support brand sustainability goals.
Sachet Packaging for All Products
Perfect for vitamins, supplements, nutraceuticals, cosmetics, food, and more. Sachets offer consumer convenience, portability, and precise single-serve dosing across a wide range of product categories.
Why Choose ePac?
Big Brand Packaging For Brands Of All Sizes
We support every stage of your business lifecycle with flexible, high-quality packaging solutions.
start up
Low MOQs & No Plate Fees
Get professional packaging with minimal risk involved. Perfect for testing markets and launching new products fast.
scale
Just-in-Time Ordering
Eliminate excess inventory and waste. Order across multiple SKUs on demand to keep your supply chain lean and flexible.
global brand
Agility & Customization
Execute short-run campaigns and limited editions effortlessly without disrupting your main production lines.
How To Order Custom Sachet Packaging From ePac
Request A Quote
Call us or fill out our quote request form. We’ll get back to you in less than 24 hours.
Approve Artwork
Seamlessly hand over your unique packaging design to our pre-press team.
Print & Finish
Our digital printing process removes plate fees and delivers rollstock in as little as 10 days.
Packaging On The Way!
Your ePac packaging is on the way, get ready!
This Is How Your Packaging Would Look!
Here are some packaging examples we’ve manufactured for our customers. Check out these stunning designs for flexible packaging below.
Sachet Packaging Frequently Asked Questions
What types of products are best suited for sachet packaging?
Sachet packaging is ideal for a variety of products, including powders, liquids, sauces, snacks, cosmetics, supplements, and pharmaceuticals. It is particularly well-suited for single-use or on-the-go items.
Are sachets available in various sizes and formats?
Yes, we offer sachets in a range of sizes and formats to suit different product needs. Whether you require single-serving sachets or multi-use options, we can customise the size to perfectly fit your product.
Can sachet packaging be made from recyclable materials?
Yes, our sachet packaging can be made from 100% recyclable polyethylene (PE), offering an environmentally friendly option for your brand.
What is your turnaround time for sachet pouches?
Typically, custom sachet packaging rollstock is produced within 15 business days once artwork has been approved, ensuring a quick turnaround for your product launch.
Additional Resources
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